Goals and failings of flares

  • The goal of flare is to convert, through oxidation, substances in the flare gas stream to their safest form possible.
  • In the case of hydrocarbons, the most desirable products are carbon dioxide and water vapor.
  • Sulpher in compounds like hydrogen sulphide is converted to sulpher dioxide.
  • Other oxides, like the oxides of nitrogen, or partially oxygenized compounds like carbon monoxide or formaldehyde are less desirable.
  • Toxic compounds like poly-nuclear aromatic hydrocarbons, aromatics and volatile organic compounds formed in these diffusion flames may not be fully consumed.


These compounds may be bound up in the soot that is often emitted from these flames.


 

Factors that affect emissions

The efficiency of flares can be dependent on several factors.  Some of these are:

  • Composition of the flare stream,
  • Flow rate of flare gases, 
  • Wind velocity, 
  • Ambient turbulence,
  • Presence of hydrocarbon droplets in the flare stream,
  • Presence of water droplets in the flare stream.

All of these variables can be controlled and their effects analyzed by using the Combustion Windtunnel facility in the Department of Mechanical Engineering.
 

Definitions of Efficiency

  • The use of the term “flare efficiency” can be ambiguous because a wide variety of definitions have be used in the past.  The most rigorous and universal definition of efficiency is the “Carbon Conversion Efficiency” which, for a hydrocarbon flare, is simply and often called the "Combustion Efficiency"  and is defined as:

the ratio between the mass of carbon in the form of carbon dioxide which is produced by the flare and the mass of carbon in the form of fuel entering the flare.

  • The "Hydrocarbon Destruction Efficiency" can also be useful in characterizing flare performance.  It is defined as the amount of hydrocarbons entering the flare in the flare gas minus the amount of unburned hydrocarbons in the products all divided by the amount of hydrocarbons entering the flare  (i.e.:  This is the fraction of hydrocarbons destroyed by the flare).

Formation rates of toxic compounds

  • Some emissions are not best described by an efficiency.
  • These compounds do not exist in the flare stream but are formed in minor amounts and appear in the products.
  • An alternate method for quantifying these processes is by measuring the micrograms (µg) of a substance formed per kilogram of fuel burned.

 

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